2009 Table of Contents

Preface

ProcesDevelopment
FinishinoSLS-PartfoRapiManufacturin(RM– ComprehensivApproac1
MSchmidCSimoanG.NLevy

SurfacContouMeasuremenUsinShorRangLaseDisplacemenSenso11
YangshenLanLijuXue

CeramiJoininbGaPhasPulseLaseProcessin22
C.MWeissMAindoanHMarcus

FabricatiooNanoimprintinMoldwitAcryliPolymebTwo-PhotoPolymerizatio29
WandZhangLi-HsiHaanShaocheChen

HybriRapiPatterManufacturinSystefoSanCasting35
MattheCFrankFranEPetersXiaominLuoFanqMenanJosepPetrzelka

OptimizinthQualitoPartManufacturebthAutomatePlasmCuttinProcesUsinResponsSurfacMethodolog47
BAsiabanpourD.TVejandlaCNovoaJJimeneanRFischer

ReductiooCompleObjectintManufacturablElementUsinthShell-SlicApproac61
VitGervasanDouglaCook

FaHomMode2TowardUbiquitouPersonaFabricatioDevice70
JeffreILiptonDanieCohenMichaeHeinzMaxiLobovskyWarreParadGarretBernsteinTianyoLiJustiQuartiereKamaaWashingtonAbdul-AziUmaurRiaMasanoffJustiGransteinJordanWhitneanHoLipson

CalibratinLarge-areMasProjectioStereolithographfoItAccuracanResolutioImprovement82
ChZhoanYonChen

FullRecyclablMulti-MateriaPrintin98
JonathaDHilleanHoLipson

DesiganConstructioo6-DoFabricatioPlatfor107
JameGrossmanWarreParaanHoLipson

IntegratinUanFDtCreatSupporMaterialDepositioSyste115
M.LSwankB.EStuckerF.RMedinanR.BWicker

Integration & Process Planning for Combined Ultrasonic Consolidation and Direct Write 129
Ludwing A. Hernandez and Brent Stucker

Development of a Melt Pool Tracking Vision System for Laser Deposition 148
Todd Sparks, Lie Tang and Frank Liou

Characterization of Shrinkage and Stresses in Large Area Maskless Photopolymerization 155
Kiran Kambly, Dajun Yuan, Peng Shao and Suman Das

Experimental Determination of Optimum Parameters for Stainless Steel 316L Annealed Ultrasonic Consolidation 166
R. Gonzalez and B. Stucker

Investigation on Occurrence of Elevated Edges in Selective Laser Melting 180
EvreYasaJaDeckersToCraeghsMohseBadrossamaanJean-PierrKruth

EffecoPowdeCompactioiPlastiLaseSinterinFabricatio193
ToshikNiinanKazukSato

DevelopmenoExtrusion-on-DemanfoCeramiFreeze-ForExtrusioFabricatio206
ThomaOakesParimaKulkarniRoberGLanderanMinCLeu

IncreasoHeaTransfetReducBuilTimiRapiFreezPrototypin219
MinCLeuSriraPIsanakanVoLRichards

InvestigatiooSupporMaterialfoUsiUltrasoniConsolidatio231
M.LSwananB.EStucker

Modeling
SustainabilitStudiSelectivLaseSinterin– AEnergPerspectiv257
RameshwaSreenivasaanDaviLBourell

ST2.0ProposafoUniversaMulti-MateriaAdditivManufacturinFilForma266
JonathaDHilleanHoLipson

DesigAutomatiofoMulti-MateriaPrintin279
JonathaDHilleanHoLipson

AdvanceProcesPlanninfoSubtractivRapiPrototypin288
JosepEPetrzelkanMattheCFrank

DigitaDatProcessinStrategiefoLargAreMasklesPhotopolymerizatio299
AnirudRudrarajanSumaDas

ExaminatioothPowdeSpreadinEffeciElectroBeaMeltin(EBM308
CEscheySLutzmananM.FZaeh

EffecoFree-EdgeoMelPooGeometranSolidificatioMicrostructuriBeam-BaseFabricatiooThin-WalStructure320
JoEDavisNathaWKlingbeianSrinkantBontha

Materials
ElectrochemicaInfiltratiooLaseSinterePreformwitMetal332
AbhisheGoeanDaviBourell

ComparisooDensitoStainlesStee316PartProducewitSelectivLaseMeltinUsinDifferenPowdeGrade342
A.BSpieringanGLevy

FurtheExploratiooMulti-MateriaFabricatioCapabilitieoUltrasoniConsolidatioTechniqu354
J.OObielodaanB.EStucker

EffecoBuilParameteranBuilGeometrieoResiduaMicrostructureanMechanicaPropertieoTi-6Al-4ComponentBuilbElectroBeaMeltin(EBM374
L.EMurrS.MGaytanFMedinaEMartinezD.HHernandezLMartinezM.ILopez, R.BWickeanSCollins

ThEffectoSpecimeDimensionothMechanicaBehaviooEBProduceTi6Al4Alloy398
R.SKircherA.MChristenseanK.WWurth

EffectoPosProcessinHeaTreatmentothBonQualitanMedicaStrengtoTi/A300Dual-MaterialFabricateUsinUltrasoniConsolidatio406
J.OObielodaanB.EStucker

ElectroBeaMelte(EBMCo-Cr-MAllofoOrthopaediImplanApplication428
R.SKircherA.MChristenseanK.WWurth

IndirecSelectivLaseSintereFullFerrouComponents-InfiltratioModelingManufacturinanEvaluatiooMechanicaPropertie437
PhanVallabhajosyulanDaviLBourell

SynthesizinoFunctionallGradeSurfacCompositebLasePowdeDepositioProcesfoSlurrErosioApplication446
EhsaForoozmehrRouzbeSarrafiSyeHamianRadovaKovacevic

FunctionallGradeMaterialbLaseMetaDepositio454
SyamalRPulugurthaJosepNewkirkFranLioanHsin-NaChou

EvaluatiooDirecDiodLaseDepositeStainlesStee316o434SteeSubstratfoAircrafLandinGeaApplicatio470
TieFuTodESparksFranLiouJosepNewkirkZhiqianFan,SyamalRPulugurthaJianzhonRuaanHsin-NaChou

NeMateriaSystemfo3CeramiPrintin477
GranMarchelliMarGanteanDuanStorti

FabricatinSuperhydrophobiSurfacewitSoliFreeforFabricatioTool488
AlaMLyonsJohMullinsMarBarahmanItaErlicanTodSalamon

LasePrinteElastomeriPartanTheiPropertie498
D.IWimpennySBanerjeanJJones

NePolymerization-MixturFormulatiofoJettingAApproactProductiooPolyamidPart507
KKhodabakhshiMGilbertPDickensRHaguanSFathi

PowdePre-ConditioninfothLProces519
C.EMajewskiP.MHorsforanNHopkinson

FlammabilitanThermaPropertieoPolyamid11-AluminNanocomposite529
S.CLaoJ.HKooT.JMoonBHadisujotoWYongLPilatanGWissler

ProcessinanPropertieoCarboBlack-FilleElectricallConductivNylon-1NanocompositeProducebSelectivLaseSinterin538
SAthreyaKKalaitzidoanSDas

PhotopolymeSolidificatiofoInclineLaseExposurCondition547
YounHyuKimJonSeoLimIHwaLeanHo-ChaKim

FunctionaMicro/MacrFabricatioCombininMultiplAdditivFabricatioTechnologiesDesiganDevelopmenoaImproveMicro-VanPhacoemulsifieuseiCataracSurger553
Jae-WoChoiMasakYamashitaJuSakakibaraYuichKajiTetsurOshikanRyaBWicker

Applications
FuseDepositioModelinoPolymethylmethacrylatfoUsiPatient-SpecifiReconstructivSurger569
DaviEspalinKarinArcauteDaviRodriguezFranMedinaMatthePosneanRyaWicker

StudoVariablStiffnesAlginatPrintinfoMedicaApplication584
AdaleenMookerjeeDanieLCohenDaviHPengLawrencJ.BonassaanHod Lipson

InvestigatioanDesigoaActivelActuateLower-LeProsthetiSocke595
JMontgomeryMVaughaanRCrawford

TopologOptimizatioanFreeforFabricatioFrameworfoDevelopinProsthetiFee607
NicholaPFeyBriaJSouthCarolyCSeepersaanRicharRNeptune

Wafer-ScaleSoliFreeforFabricatiooFully-AssembleMetaMicro-MechanismfoMinimally-InvasivMedicaDevice620
ACohenRChenUFrodisMWanCFolk

DesigOptimizatiooCustomizeDentaImplanManufactureviElectroBeaMelting® 631
GilberChahineHoseiAtharifarPaulinSmitanRadovaKovacevic

EffecoLaseFluenciLaser-AssisteDirecWritinoHumaColoCel641
YafLinGuohuHuangYonHuangJeremTzenanDouglaChrisey

FabricatiooCustoDynamiPedorthosefoClubfooCorrectioviAdditive-BaseTechnologie652
VitGervasiDouglaCookRoberRizzaShekKamaranXuChenLiu

CustomizeRapiManufacturePartsTechnologanCasStudiefrothCustom-FiProjec662
JJonesC.LJoneanD.IWimpenny

InvestigatiooOccurrencoElevateEdgeiSelectivLaseMeltin673
EvreYasaJaDeckersToCraeghsMohsaBadrossamaanJean-PierrKruth

FueCelDevelopmenUsinAdditivManufacturinTechnologie– Revie686
N.PKulkarniGTandraF.WLiouT.ESparkanJRuan

DesignFabricatiooTestinoGraphitBipolaPlatefoDirecMethanoFueCell704
KaushiAlayavallanDaviLBourell

BricPrintingFreeforFabricatiooModulaArchitecturaElementwitEmbeddeSystem711
JeffreILiptonDanieCoheanHoLipson

SelectivElectroBeaMeltingNeWatAuxetiCellulaStructure724
JaSchwerdtfegerPeteHeinlRoberFSingeanCaroliKörner

ElectronicIntegratioiConformaSubstrateFabricatewitAdditivLayereManufacturin730
SylviCastilloDaMuseFranMedinaEriMacDonalanRyaWicker

DesigoPeriodiCellulaStructurefoHeaExchangeApplication738
VikaKumarGuhaprasannManogharaanDeniRCormier

AdvanceHeaSinkEnablebThree-DimensionaPrintin749
AlaLyonsShankaKrishnanJohMullinsMarHodeanDomhnailHernon

ReprintinthTelegraphReplicatinthVaiRegisteUsinMulti-Material3Printin761
MatthePauAlonsoEvaMaloneFranciCMooanHoLipson

DesiganManufacturoFormulSAIntakSysteUsinFuseDepositioModelinanFiber-ReinforceCompositMaterial770
RyaIlardanChristopheBWilliams

MultiplMateriaMicrostereolithograph781
Jae-WoChoiEriMacDonalanRyaWicker

HigThermaConductivitCoatingviLENS™ foThermaManagemenApplication793
FéliAEspañaVamsKrishnBallaSusmitBosanAmiBandyopadhyay

RecenProgresoScanninLaseEpitaxyNeTechniqufoGrowinSinglCrystaSuperalloy799
MichaeKirkaRohaBansaanSumaDas

HydrocolloiPrintingNovePlatforfoCustomizeFooProductio807
DanieLCohenJeffreILiptonMereditCutlerDeboraCoulterAnthonVescand HoLipson

CustomizeLayeDepositiofoChemicaReactoApplication819
JSinghCHauserP.RChalkerC.JSutcliffeA.TClaranMDunschen

CellulaStructurefoOptimaPerformanc831
SaraEngelbrechtLuiFolgarDaviWRosenGarSchulbergeanJiWilliams

ExperimentaCharacterizatiooHigViscositDropleEjectio843
JMarMeachamAmandO’RourkeYonYangAndreGFedorovFLevenDegertekianDaviWRosen

ScaffolFabricatiofoDruDeliverSysteUsinLayereManufacturinMethod859
W.SChuB.SJunanS.HAhn

DesignFabricatioanEvaluatiooNegativStiffnesElement865
LiKashdanCarolySeepersadMichaeHabermaanPrestoSWilson